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Shot Blast Clean-up Machines with Hook and Monorail Tunnel Overhead Conveyor FTQ37 Series

FTQ37 series hook shot blast clean-up machines, tunnel overhead conveyor shot blasting machines with hook, monorail FTQ37 series hook shot blast clean-up machines, tunnel overhead conveyor shot blasting machines with hook, monorail is composed of the impeller head, shots supply system, blasting...

Description

Tunnel Overhead Conveyor Shot Blast Clean-up Machines with Hook and Monorail FTQ37 Series


Item

Specifications

FTQ376

FTQ378 Single hook

FTQ378 double hook

-

Max    loading capacity of single hook/kg

600

800

800

Can be designed according to the workpiece size and customer's requirements

Max    cleaning workpiece
 Φ/mm*h/mm

600*1100

800*1500

800*1500

Hook    qty/pc

1

1

2

Impeller    head

Qty/set

2

2

2

Blasting    qty per set/(kg/min)

120

200

200

Power    per set/kw

7.5

11

11

Cleaning    chamber size
 L*B*H/mm

1500*1500*2500

1800*1800*2800

1800*1800*2800

Total    power/kw

25

34.4

36.1


FTQ37 series hook shot blast clean-up machines, tunnel overhead conveyor shot blasting machines with hook, monorail is composed of the impeller head, shots supply system, blasting chamber, conveying system, screw conveyor, shots elevator, dust and shots separator, dust filtration system and electrical control system. The conveying device adopts circular rotary hanger hooks. When the device detects the workpieces in the set position, open shots supply system and start blasting. The workpieces on the hanger hook in the blasting chamber will slowly rotate, exposing the workpiece surface to the shots flow. The shot blasting machine ejects the steel shots onto the workpiece surface for rust cleaning and surface strengthening, after which the steel shots drop into the recycling bucket with motor drive.


1. No Pollution during working, environmental.

2. Set two shot blasting machines, completely clean the dead ends of complicated workpieces, ensure uniform surface quality of processed workpieces.

3. Highly automatized. Shot blasting, workpiece feeding, workpiece rotating, workpiece and shots circulating as well as dust and shots separating are all completed automatically.

4. The hanger hook moves back and forth in the set position and time, and can be adjusted to fit different kinds of workpieces.

5. It has the interlock function and must be set in order to boot the device, ensuring the normal operations and avoiding the failure or accidents caused by false operations.

6. High processing capacity, achieving sa2.5.

7. The machine of this series at a single hook and double hook type has multiple models and can be ordered according to the size of the workpiece and specific requirements.


Hook lifting type shot blasting machine is mainly used for the shot basting of the whole compartment of tank cars, various large or medium-sized structural parts and chassis. This shot blasting machine has an all-round design using the impeller head with advanced double disc-like straight blades. The high-speed intensive shots flow is blasted onto the all parts of the workpiece to quickly remove the rust layer, scale and dirt. Through the shot blasting, the structural parts surface is clean with certain roughness, which helps improve the adhesion between the film and steel surface and makes preparation for the next procedure. At the same time, it can eliminate the welding stress, increase the fatigue and anti-corrosion resistance as well as prolong the service life in order to improve the quality of workpiece surfaces.


Technological process

Send workpieces to the hook rack bottom on the conveying flatcar → the hook hoists workpieces → electric blocks carry the workpieces to the blasting area →do shot blasting cleaning and change the speed of the hook and then pass through → finish cleaning and return back→ the workpieces enter into the blasting area → do shot blasting cleaning and change the speed of the hook and then return back to shots loading area → shots feeding→ enter into the next procedure.


Characteristics of the equipment:

☆ Make preparations for shot blasting cleaning

☆ Adopt three-dimensional dynamic simulation of mass ejection to design the layout of the blasting chamber and the impeller head

☆ Use the Impeller heads with high-efficiency straight blades to significantly improve the cleaning efficiency and ensure cleaning effect

☆ Completely closed design. Make sure the workpieces are in a relatively closed space. Ensure that the shots won't splash out of the chamber.

☆ Use electric hoist with the function of walking and lifting, which can lift automatically in the shots loading and feeding area. The moving speed of workpieces is adjustable in the blasting area to achieve the required quality. 

☆ Use double blocks to hoist workpieces and do shot blasting cleaning.

☆ Finish a series of procedures including shots preparing, fast operation, fast in after speed controlling, shot blasting cleaning, fast out after speed controlling and shots feeding. The shots preparing and feeding are done by using flatcars.



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National Inspection and Test Service Center of Metal Surface Treatment.jpg




We, PHOTY CASTING, now take pride in introducing us as one of the leading manufacturers and suppliers of the Shot Blast Clean-up Machines with Hook and Monorail Tunnel Overhead Conveyor FTQ37 Series in China to you. Welcome to buy the precise machine from our factory. It's of high precision and good performance.

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